USING
THE RIGHT EXPERTISE EARLY REDUCES PROJECT COSTS
Examples:
Supercritical
CO2 dehydration plant expansion project for enhanced oil
recovery client, 2002 to 2003 timeframe:
Client
desired to increase throughput of facility by ~75% over historical levels.
Larger engineering company advised that client had to build a new
dehydration facility at a cost of “3X” to get the increased flow.
Through
careful examination of the system and consultation with an outside expert
with specific supercritical CO2 experience, Trimeric staff
proved that the expansion could be accomplished by replacing existing
trays with structured packing, and making other minor modifications to
certain pieces of the existing plant.
Net cost of the plant expansion using this route was “1X”.
The structured packing and other modifications were installed and
successfully started up.
This client
saved over $1 million.
HDS
project for a refinery seeking to desulfurize a C5+ stream, no existing
sulfur recovery system, 2002-2003 timeframe:
Client’s
original engineering contractor proposed conventional HDS system with
caustic treatment of recycle hydrogen stream.
Via in depth
knowledge of other available sulfur recovery options and selective HDS
options, Trimeric staff showed client an option that reduced H2
recycle compressor horsepower by slightly more than 50%, and reduced
operating costs as well. Trimeric
staff also made client aware of selective HDS approaches that appeared
capable of reducing hydrogen consumption by 50-75%.
This project
is ongoing. Potential savings
to the client are in the millions of dollars.
Process
Simulation Software:
Trimeric uses
WinSim DESIGN II software for most basic process simulation.
This is a time-tested steady state simulator with state-of-the-art
capabilities. Design II has
hydrotreater modules built into the software.
Trimeric’s staff also has extensive experience with ASPEN PLUS
and other software for modeling aqueous chemical and physical solubility
equilibria.